Welcome to Woodworks Made Easy

Practice any art, however well or badly, not to get money and fame, but to find out what's inside you.
--- Kurt Vonnegut

Pictures are meant to be self explanatory, and for visual clarity you may
click on each photo to enlarge. For older projects see Blog Archive. I don't specialize on a particular genre so there is quite a variety of projects for a number of different interests.

Even if you are not a woodworker but you like some or all of the projects, have your local crafts person make them for you from the ideas and photos you see here. For a particular project just click the specific title on the Blog Archive list (right side column below).

For anyone willing to learn or begin to do woodworking for the first time, please read first from the Blog Archive, "How and Where to Begin a Woodworking Hobby.

And it is not for men only. Read my note on "Women in Woodworking" from Blog Archive, April 2010.


click on each photo to enlarge


Tuesday, April 29, 2025

Climbing Plants Climbing Elegantly?

Most varieties of ivy love to climb but this one featured here is not an ivy. It is, however, a prolific grower like an ivy,  which from  a single plant I was able to propagate several now into various planters.  More importantly, this is also an able air cleaner and oxygen producer indoors.  Often, a thin stalk or wooden stake will do the trick to keep climbers straight up. For this project I used 3/8 inch clear plastic rods (from online sellers) for near invisibility.

With a caliper I measured the diameter of the non-draining planter.


To make the proper width I glued up two narrow work pieces



I drilled a hole on one, cut the pieces to dimensioned squares and ran the edges at the router table. Drilled two 3/8 hones at two corners, later.


Glued the two pieces later 


Two 10-inch rods needed to be joined. From scrap plastic tubing (black) I cut two pieces to serve as union joint.  


AC glue (crazy glue) made the joinery strong.


Holes at the two corners will receive the the two rods, secured with AC glue.









A thin narrower center rod is where paper clips attached the two side rods.


Below is where the first single plant was planted and where several others were propagated from.




Sunday, April 27, 2025

A Look at Made in China

 A while back a  dear friend  was so adamant about not buying anything "Made in China".  He said he was always willing to pay top dollar for anything made in the U.S. or Germany and, alternatively, would rather have them made in Japan or Taiwan.  For him it was also his natural order of preference.  What we never did discuss was that his iPhone which was always the latest updated model whenever one comes out, was Made in China while my always inferior brand (only by perception, of course, but not by performance) was made in S. Korea.

Like most everyone then who paid attention to quality, China was at the bottom of the list. Of course, by the same assessment, many decades earlier, Japanese toys and other merchandise after the war were viewed the same way. It took some while but later Sony television, the Walkman and Lexus, etc., erased all earlier preconceived notions.  We can say, however, that perhaps there is no equivalence.  Well, there is definitely no comparison.  Japan's major cities and ports were reduced to rubble after 1945 but in less than two decades, with critical help, of course, from the U.S. on Japan's economy, Hondas and Toyotas were born. The Japanese labor force and technology had quite a head start compared to the Chinese general population in the 1950s.

Let me digress for just a bit. While I was in engineering school in the 60s the sought after slide rule was made by Keuffel & Esser (K&E), a U.S. brand.  Only rich students, or rather those with rich parents, can afford it. Most of us settled on Hemmi slide rules. They were exact copies of the K&E, except that instead of the U.S. hardwood for the base inner bar, the Japanese maker used bamboo. As it turned out, the bamboo based Hemmi fared better in the tropical climate.  My classmates with the K&Es resorted to using talcum powder between the slides as wood would expand and contract with changes in temperature and humidity.  That was my first encounter with the ever improving Japanese innovation that completely erased my perception of cheap Japanese toys growing up.  As an aside, had I held on to my Hemmi, or had my contemporaries held onto their K&Es, we could get top dollar for them today as collector's want them (nobody uses slide rules anymore; but lest we forget, scientists and engineers used them during the Apollo program that took the first men to the moon and back).

Now, back to Made in China.

Many years ago I came across these scissors online.  They were imported by a Canadian company. It was under ten dollars for all four so I took a chance. They came packaged in brown paper and looked like they were indeed made in some backyard shop by a local craftsman. Rough hammer marks on the handles were prominently evident. The center rivets were handmade and hammered in.  But they worked!  Rather well, actually, that  I still use them to this day at my shop. They easily cut plastic, rubber, etc. effortlessly.


From the above, mere examples that they are, we ought to acknowledge the Chinese factory workers' persevering craftsmanship as we do of the Japanese, the Germans, the Swiss, etc. Way back when, axes from Sweden (I still have the small one-handed version) were the best of well made axes.  Many of them were handcrafted by countless craftsmen who forged them in their backyard furnaces.

Now, it must be acknowledged that every nation that ever came to be began the same way in the production of goods, tools and crafts.  They all started with baby steps. In the early days of the history of America, England and every nation in Europe, the quality of production started the same way. Competition, discerning consumers, regulations and the natural trajectory of controlled mass production determined the survival of every producer of goods.

Civilizations developed from contributions of workers and the innovations that resulted from their individual and collaborative efforts. The Chinese gave us paper making, fine silk and gunpowder and fireworks. American workers gave us first some of the greatest advances in farming equipment that made agribusinesses and food production the backbone that propelled it to an economic power status, then followed by mass production of cars, earthmoving equipment, airplanes and shipbuilding, etc. in such a short period of time that after WWII, it became unquestionably an unrivaled economic and military  superpower 

Where and how did the reputation of poor quality and shoddy workmanship of Chinese made goods come about?  Some were even reputed to be unsafe and harmful to the environment. Again, China too began with baby steps.  However, because mass production in the quantity that it was done against a backdrop of already well made goods from developed nations, the comparison was way too glaringly obvious. 

Fast forward  to today and the picture has changed to the benefit of worldwide consumers.  Then,   far more quality goods are being produced now than poorly made ones today in China.  Competition, like everywhere else over the world, ruled the business of manufacturing coupled with a global marketplace where delivering the goods on time is as critical as the quality of the material.  Online ordering and the ease by which consumers have access to reviews by existing consumers have become part of the market filtering world. 

A few years ago one Chinese online merchandiser was so reviled by customer reviews where one said, "The brown paper wrapper was far  superior in quality than the tool I ordered .." 

Not anymore.  The same supplier continued on and today is delivering good quality material.  This is not to say that shoddy products no longer exist because they still do but  the discriminating consumer is now a lot more discerning of how and where to shop online.  Several things did occur.

(1) Chinese made "knock-offs" or copies of primarily U.S., Japanese and European designed products have improved (hopefully, they are paying royalties for the copies); (2) Foreign companies that set up shop there have kept the quality of workmanship at the highest level (example, Apple products, tennis shoes and rackets, apparel, etc.); (3) Sophisticated factory equipment and highly trained workers; ( 4) Low labor costs maintained (although questions about poor labor conditions are still being asked by those from the outside).

I can only speak to woodworking tools because that is where I have a little bit more knowledge than the average non-woodworking folks.  For years I stayed away from Chinese made power tools and sharp edge implements. I remain adamant about power tools but recently I ventured into a few things and I was pleasantly surprised with.

But first this one little anecdote.  A while back I ordered this marking gauge - an exact copy of a U.S. brand. It came as two parts requiring assembly with two Allen screws.  Unfortunately, the two parts didn't fit. After several email exchanges, the seller finally acquiesced to issue a refund.  They did not want the item back. I guess they simply did not want to spend the additional cost for mailing.  I didn't want to throw it away. One day I did a little bit of sanding along the mating surfaces bit by bit - not overdoing it - until both parts mated snugly. Voila, the two parts fit.  It was just a quality control issue, I guess, so that perhaps the rest of the production line was just fine. Anyhow, I'm using it now as it was designed to be used.  Accurately and usefully indeed.

Below are two jigs for cutting splines on box corners.  The one on the right is almost an exact copy of the U.S. made one (left).  The Chinese version has one improvement - a hold down arm to secure the workpiece. Note the U.S. version shows a hand holding the workpiece down. And the Chinese version is a third the price of the U.S. made one. It is of course easier to improve on an already existing tool, specially if one had no prior expense developing it.  No different from what Hemmi did on the K&E slide rule.




 


Below is a spokeshave that came with a nice presentation box for under $60. Spokeshaves had been in use for over 200 years. The name indicates that it was used mainly to shave off wood that were used as spokes for wagon wheels.


It was very sharp straight from the box with very accurate adjustment knobs.


Until I started writing this blog I didn't realize I had accumulated the number of hand tools that were made in China over the last few years. Notable among the three items below is a router plane.  This is one design in use since the beginning of woodworking in Europe, before the power router was invented. This one was designed in the U.S. but manufactured in China, sold here at half the price of a U.S. version. It has excellent depth of cut adjustment knob and overall a well made product.





Below, a latest addition to my measuring tools is a T-square mainly for woodworking. The manufacturer in its earlier foray into the online market was not well received due to sub-par or poor workmanship.  It is now producing some very innovative product lines at low prices. Again, this is one where they had improved the design by adding a sliding mechanism where one may insert a pencil or pen to draw lines parallel to the T by moving the T-square along the straight edge of the workpiece at precise increments.  It comes with different  inserts for different pencil or pen diameters.  Quite an innovation that makes scribing precise and effortless.





What is the bottom line? 

First, let's separate everything from the prism of geopolitics.

Earlier in my woodworking, as a hobbyist of course, I would scour the flea market for used hand tools made in USA or Europe. With patience, I was able to collect a few really good tools at flea market price.  It required a bit of work looking for and reconditioning them, but that was what made it fun and rewarding.

For the average hobbyist, I recommended the flea market  but the supply of good used tools seems to be running low.  Now, for the flea market price, made in China and Taiwan tools are worth looking into.  Japanese wooden hand planes are still a bargain (even those directly imported from Japan).

And don't skimp on time doing diligent work researching. If you find delight and interest in it, it is worth a bit of fun.  Now, Made in China is not a quick and easy answer as you might think.  Fortunately, there is ample material to do your research online and on YouTube. And remember to not be remiss in acknowledging the tireless energy of the ordinary factory worker or backyard crafts people wherever they are who make a living making stuff for other people.

Now, for the geopolitical side of Made in China.  I will not rehash my views expressed in my earlier blog, "Tariff - Who Will Blink First".  Something is going to give and our best hope is for something to be settled fairly and realistically.  There is the issue of protecting intellectual property which is a subject often broached by those in the West.  Like I said earlier, I hope patent owners are getting compensated, and they should be.  Fair tariffs or some other fair trade mechanism must be a goal for all  sides to address for the sake of the factory workers and businesses from all sides.  Of course, a simplified view like this is not the whole answer; however, the status quo or not addressing fair trade is likely far worse in the end.

Saturday, April 5, 2025

The Santoku

 

What Is a Santoku Knife?

A Santoku knife or Santoku Bocho is a Japanese style knife that literally means “Three Virtues”. In view of its uses, the three virtues of a Santoku knife are “meat, fish, and vegetables” however it is also popularly referring to the three main functions of a knife, “chopping, slicing, and dicing”.

I say, it is a cross between a chef's and a vegetable knife.

As Japanese cutting tools go, from traditional knives to chisels and swords that go back centuries in Japan's history, Santoku is a relatively newcomer - a modern one, in fact - because it was designed and originated after the war in 1950.  I don't know the reason behind its creation because most Japanese tools and their makers were traditionalists.  If I were to guess, it must be that immediately after the war when steel and material were scarce, knife makers had to come up with one knife that does the functions of three.  That's my guess and I'm sticking to it. 

That's the first story.  The other story is how I got this knife when I have enough knives already to equip at least two kitchens.

Cutco is a manufacturer, primarily of knives and other household cutting tools located in Olean, New York.  Not too long ago I sent back a pruning shears I've had for years for repair.  Cutco is noted for repairing any of their tools for free throughout the life of the tool - a real "life warranty". Sears Craftsman tools was the other one. But Craftsman is no longer what it used to be. Cutco no longer makes the pruning shears that I had but they're happy to replace it with a much newer design. I informed them that I actually own that one; actually, a much more robust, almost indestructible one. Cutco replied that they'd be happy to give me a $150 credit for the old one, applicable to any cutting tool in their catalogue.  In order to maximize the credit I opted for the new knife that costs $179, with me paying the difference. They shipped it in no time.  Now, that is what I call, real warranty for life, and they shipped it for free. 

And so, the woodworking project to make a knife stand for it began.


I had some leftover pieces of exotic "pink flame" hard wood. I ripped and cut it to dimension on the table saw.


A combination blade make quick work of creating the channels, shown below


A dedicated router chisel smoothed the saw marks




Testing for fit before glue up of the base


Below is the edge profile of the stand


Smoothing the base with a card scraper


Below - cutting the Plexiglas 


Shown below, before inserting the Plexiglas.  It is meant to be removable for easy clean up.






Next to it to the left is a Cutco vegetable knife with a knife stand I made many years ago from the same wood species 




Now, the Santoku is the new resident of the knife metroplex in our kitchen. My wife just declared that no more visas must be issued to another knife for permanent residency.




I'll have to say that the Santoku will be a useful resident, deserving of a permanent citizenship.  Most of all, I am giving a shout out to Cutco for keeping their word.  I don't think there is another company out there that guarantees real and true warranty for life



The Santoku just earned the "go-to knife" title in our household,




Wednesday, March 26, 2025

Kitchen Stove-Side Caddy

Cooking - the one activity that separates us from all other living things - can be messy in one aspect. Cooking utensils and covers need a spot when they're not in or on the pot or skillet if one were checking or stirring.  I'm sure like most of you who cook must find it an ever present conundrum - where to "rest" the ladle, spatula, etc. and where to place the cover in the process. A large plate, paper towel? The countertop? I've done those. Yes, indeed it will be effective as many of you may have already done it. But, there is no fun in that, a woodworker/cook would say. 

Voila, I found one fun excuse to come up with a solution. A project.





When circumstances paved the way to embracing this cooking chore that has now become a daily activity, I needed to come up with something. However, the journey to find a solution begun with this one (below). It was kind of okay - a ceramic on a three-prong caddy where the cover can rest was only partly adequate because it does not catch the drippings from the cover, particularly from around the rim. But it too  was a project.



So, when the woodworker takes over the kitchen work, one new idea or another is bound to be explored.  I found a  large glass cover for a very large pot that is no longer being used because cooking for just me and my wife does not require it. One big advantage is that it is tempered glass that will easily handle high temperature.

How the idea evolved:

1. I put two clips on the handle 

2. Inverting it as shown below: 

3. It wasn't stable so I propped it up at two sides temporarily like so, for stability:

4. It worked!


Now for the project: Using a contour copier over the top profile of the cover, I traced the contoured line over a piece of plywood, to serve as a pattern. The contour copier is an inexpensive woodworking/carpentry tool that  adjusts to all kinds of shapes and profiles.


I cut the pattern on my shop-made scroll saw

 

Refining the edge over an oscillating drum sander

I prepared some rough boards




Transferred the profile to the workpiece 



Rough cutting the boards


Using double sided tape between the pattern and board 

The router table made quick work of copying the profile to the workpiece

At the table saw I cut the slot for two outriggers that will stabilize the caddy.


Dry fitting the joinery.

Gluing up the joinery


Dowels strengthened the joinery.





Final glue Up



Obviously, this is just one of many ways; limited only by one's imagination. Portability and easy clean up are the main considerations.